by Groove or slot milling. Groove or slot milling is an operation in which side and face milling is often preferred to end milling. Slots or grooves can be short or long, closed or open, straight or non-straight, deep or shallow, wide or narrow. Tool selection is normally determined by the width and depth of the groove and, to some extent, length.. Material removal is paramount for cutting keywaysand slotting requirements. An end mill will/generally choke up if used on keyways and slots (Poor surface finish and tool wear) whereas a 2/3 flute slot drill will clear more easily. End mills are the generally for facing and edge cutting. Long Series Hss slot drills and Ends, however are a pain.
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The main difference between end milling and slot milling is how they cut. In a slot mill, drilling is combined with lateral cutting, as it plunges like a drill and then cuts across like an end mill. In contrast, an end mill focuses primarily on cutting in a lateral and horizontal direction.. 2 Flute End Mills (Slot drills): For use on wood and aluminium; Fewer flutes are best for chip evacuation, keeping the bit cooler, but leaving a rougher surface cut. 2 flutes are best for use on Wood and aluminium as these produce very large chips in comparison to other materials. 2 flute end mills are also referred to as slot drills. 4 Flute.
